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3D-printed gears


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#1 Larry Horner

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Posted 03 July 2023 - 07:32 PM

For my Monogram Chaparral project, I was having trouble finding the needed 48 tooth spur gear and decided I wanted to try 3D printing my own just for grins. And I was able to find a really cool website (https://www.stlgears...erators/3dprint) that given some standard gear dimensions, is able to generate an STL file which I was then able to import into TinkerCAD to do my final tweaks. But my question is this and it is probably more meaningful to machinists but I know there are a fair number of you out there in SlotBlog land: Is there a standard pressure angle for a 48 pitch slot car spur gear? I played around with it a bit and using a 20 degree pressure angle seemed to yield teeth that match my reference cox spur gear but I was just curious if there was an actual standard.


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#2 Martin

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Posted 04 July 2023 - 12:29 AM

McMaster seem to indicate that 20 degree is the current standard. But if you read on it says the FORMER standard was 14 1/2 degrees.

So are we CURRENT or FORMER?

 

"

Plastic Gears and Gear Racks—20° Pressure Angle

The current industry standard, these 20° pressure angle gears have thicker, stronger teeth than 14½° pressure angle gears. Made of plastic, they run quieter than metal gears and have good corrosion and chemical resistance. They’re also known as spur gears.

 

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Martin Windmill

#3 Dave Crevie

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Posted 04 July 2023 - 09:33 AM

Cox, and the copys we see now, don't have an exact pressure angle. They fudged things to get the gears to fit the chassis and still get a good mesh. But still better than the crown gears, which don't have real gear teeth. 20 degrees would be a good place to stay as long as the difference between the diameter of the pinion and diameter of the spur doesn't become to great. I.E, 8 tooth pinion and 50 tooth spur. (not likely with 48 pitch gears.) 



#4 Larry Horner

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Posted 04 July 2023 - 10:16 AM

Thanks guys ... you've both confirmed that my using 20 degrees is probably about right. Martin, I tried using 15 degrees and the teeth were definitely too skinny. I also tried 25 degrees but they looked overly thick. So I've ordered a couple of 20 degree gears to be printed thru Shapeways using nylon impregnated plastic (same stuff used for drone rotors so its a pretty tough material).



#5 Martin

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Posted 04 July 2023 - 10:42 AM

That sounds like a good move Larry.  How do yo plan to lock the gear to the axle?


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#6 Larry Horner

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Posted 04 July 2023 - 10:55 AM

Well this gear is again going to go on an H&R wheel so I will be using the same locking mechanism that I used previously for my Renegade. Here is a snapshot:

 

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#7 Martin

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Posted 04 July 2023 - 11:15 AM

Oh yes I remember that. Nice and narrow, strong too :good:

 

Does it get just 2 screws to pull it to the wheel?


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#8 Larry Horner

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Posted 04 July 2023 - 11:26 AM

It gets 5 very tiny lug bolts. Also the center hole is the exact same 8.3mm diameter as the hub's flange to center it perfectly on the hub. I'll post some picks once I have the gears in hand.



#9 Martin

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Posted 04 July 2023 - 04:00 PM

Oh yea 5 holes, 2 would not balance, silly me. :wacko2:


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