Hi guys,
Maybe I could shed a LITTLE light here.
You all gave me the bug and I've been building an 85A of my own.
I started with a nos 85a 6 volt and machined the end plates out to .250 to accept standard size ball bearings. (original bushing od is .218")
I then static epoxy balanced the arm on my Tradeship balancer. Don't have one or a razor balancer? Try using the rack in your oven or your BBQ grill! I discovered this by accident in the 60's curing epoxied arms in Mom's oven and the heavy sides would always rotate to the bottom.
I then added a heavy brush spring from a Ram #701 spring and plunger kit.
Although the Pittman arm appears to have no timing advance, my motor runs much faster CCW when viewed from the brush end. (gears on driver side) Just spin yours up and see which way it's happiest at.
For gears, I chose a set of 32, yes 32 pitch Kemtron gears. Turns out these gears are incredibly silky smooth. Having such course teeth allows for a bit of runout without any tight spots. Unfortunately,
there are not a lot of choices for ratios, I chose 2.66:1. Only one size of spur gear was made and a few pinions. See pics below for the original instruction sheet and what is available. Some of these are currently the bay.
I compared a Ram 6 volt arm to the Pittman but did not like the fact that the shaft diameter is .0005"-.0007" smaller than the Pittman. This may not seem like much, but it does allow the shaft to spin inside the ball bearings or slop around inside the standard bushings and allow more brush bounce and a sloppier fit of the pinion.
Also the Ram com is .375" diameter compared to the Pittman's .312 diameter. This messes up the geometry of the brushes to the com and I did not want to mess around with bending the brush arms and/or cutting down the carbon tips and re-arcing them.
After this work, the Pittman wraps up nicely!
Dennis, I see Electric Dreams has a very nice selection of Weldun set screw spurs available. If these are not quite right, I have a NOS 68 tooth taper lock gear for you, just PM me.
Bob, pm me and I could send you a set of the Ram spings and plunger.
Here are a few pics