Got her done, and it was a learning experience (as it almost always is anyway).
Upon disassembly, I found a very short stack arm that seemed to be "36D" size. I also noted that there was a LOT of what seemed like a pretty heavy gauge magnet wire on there. The owner emailed me a copy of an old article on rewinding these, and the article stated this motor had 70 turns of #27 wire. I told him that must be a mistake, but it wasn't far off. Measuring the wire, it was a little thinner than #28, but not as thin as #29. It's either a metric size or the insulation was really thin or thick or both. The stock wind was 70t of the mystery wire done as a "hemi", and came in at something like .64 ohms.
So, I had planned to make up a new arm since I "figgered" that a shortened 36D stack would work. One wasted stack later, I discovered that the stock arm is a bit wider than 36D...***which made clamping this thing a nightmare. I had wanted to press on a new shaft also, because the stock one was a little tweaked. I then discovered that the stock shaft is a little thicker than the 36D shaft. I keep some slightly oversized shafts here for when a 36D's bushings are worn... and the GE shaft was even a bit over that size.. .GAK! The stock magnets are ridiculously thin and measure fairly strong... a solid jump up from say FT36D stock magnets.
Not knowing what they are, I didn't try and zap them for fear of doing damage.
Anyway, plan B was to just use the stock arm and balance it as best as I could. The new wind was one wire size fatter and 60t of #27 (I also did a hemi)... measuring like .340 ohms... a healthy upgrade. The stock lams are bizarre, having a very thick winding leg and a super thin crown/outer curved face that hooks back on the inside, making those last few turns of wire a real "thrill" every time you head towards the outside of the stack. Took a heckuva lot of drilling to get the arm close to balance, and it's still not "there" but fairly close.
Originally, the arm had a lot of end play and no spacers on either end. I took care of all that by adding spacers to center the arm (which worked out well). I also polished the shaft a bit to get rid of some corrosion and crud and finished it off with a fresh comm cut. The inside and outside of the can and "endbell" were cleaned until no more black junk came out, and it was time to put it all back together.
So... time to fire her up. The motor sings a mighty sweet song after all this, and has a unique (for lack of a better word) "powerful" sound. It seems to have plenty of torque AND revs, but only draws 1 amp (no load at 6VDC)! It stays fairly cool as well so, after figuring out how the heck to gear the thing, I don't doubt at all that it will be a strong runner!
Anyway, like I said, this was a "learning experience" and I'll be better prepared next time!
-john