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Oregon Hardbody DIY fender flares


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#1 James Wendel

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Posted 24 March 2015 - 02:41 AM

I decided to document my first effort at fender flares. I was pleased with the result.

 

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Unflared Tamiya Lotus 30 fender

 

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Attempting to duplicate the look and width of the Lotus 40. The Lotus 30 is on the left.

 

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Liquid glue, snips, 0.040" styrene, and misc.

 

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Strip needs to be about this wide.

 

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Snip - snip - snip...

 

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Rough-up both sides of strip, and inside and outside of fender (the black stuff is carbon fiber reinforcing in the nose).

 

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Pre-curve the strips.

 

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Make strip-loops, secured with alligator clips. Expand loop in place for tight fit. Liquid glue outside and in (where accessible). Hold in place until secure. Doesn't take long... hair dryer speeds process.

 

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Second front wheel done.

 

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Allow to dry completely... rears were done earlier.

 

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Hard to see in picture, but inside was epoxied for strength, heated with blow-dryer to improve flow and hasten cure.  I did each side of the car separately, and allowed to cure standing "on edge", so epoxy would pool around styrene ring.

 

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Excess removed from inside with Dremel.

 

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Outside contour filed to shape. Use a good file... a large file.  :D

 

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I read somewhere that talc added to filler improves "sandability", so I used equal volumes of epoxy and talcum powder (check the ingredients... we want talc).  Seemed to work okay.

 

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It doesn't require much epoxy for such little flares. Nothing beats a finger to wipe off the excess. Again, do each side separately and cure with body "on edge", to control epoxy "creep".   A plastic eraser makes a great model-sized sanding block.

 

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Sanded and primed. 

 

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Ready for paint.

 

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The finished insides.

 

I may update this after paint.   :)

 

-  James


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#2 Joe Mig

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Posted 24 March 2015 - 05:13 AM

Please do update after the paint. Great job so far.
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#3 robbovius

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Posted 24 March 2015 - 06:05 AM

Great method, thanks! Body looks good.







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