Following my "Yellowjacket" build, here's another for a member:
I filled all the holes and tabs with solder, and sanded them smooth before installing the inner can shim and painting. Shown here with a blank Champion endbell, but I later decided to go with one of the improved "Hong Kong" Mabuchi endbells. Arm has been built and spaced, ready for powdercoat:
A shot of the inside of the can and shim with a nice strong set of C motor magnets:
The finished arm, wound 38t/27 on the .518" x .460" blank... finished diameter is .514", comm is a Mura with drill blank shaft:
The finished motor. Magnets were honed to .530" and tolerances are as tight as I dare on a Mabuchi.
Built for can drive, the can was drilled per C-can pattern, can reamed for the new 6mm x 2mm can bushing shown:
These endbells are of a much better material than either the Champion or Mabuchi endbells, so I soldered the hoods, installed spring post sleeves, wound a set of .015" springs, soldered on some beefy leadwires, and stuck a fork in it:
The motor is super fast and winds up and down in half a blink... maybe less. This, to me, is a "full on race motor" for a Mabuchi... serious business for sure! You wouldn't want to slam this thing around for an hour just for the heck of it, but it should be a real hoot in the right car with the right gearing.
-john