
After some while, I finally started a build of improvised chassis for Carrera track. It will be from PCB center section, brass side pans, guide tounge and mounts for oilities. The width of car will be 54mm. (~ 2.12598 inch), so that it would not slide off the Carrera track.
Also for experimentation I started two chassis at the same time - one center section will be from phenolic PCB material (1mm or ~0.040inch) and the other one from fiberglass PCB material (1.6mm or ~0.063inch). Phenolic chassis will be about 0.02inch longer.
Gathered some materials from local RC store:

Put out my design to phenolic PCB material:

Put out my design to fiberglass PCB material:

Phenolic and fiberglass PCB in one shot:

I cut them out using my dremel and cut off wheels (408) the result was not perfect, but reasonable (will need to file those lines though):

Phenolic center section:

Fiberglass center section:

As you probably see from the pictures - it'll be an anglewinder. I guess I should get myself a vise, it should help me do straighter lines, when cutting.
So it's a start. Constructive criticism is very welcome, as I'm learning this again...