A machining dilemma, er, drilling a hole...
#1
Posted 02 February 2018 - 08:06 PM
It turns clockwise when looking down at it.
Any ideas?
#2
Posted 02 February 2018 - 08:17 PM
Not a clue. But whatever it is, you are wrong to try it and this is the end of the hobby as we know it.
- munter likes this
Paul Wolcott
#3
Posted 02 February 2018 - 08:19 PM
I dont have; a metal lathe, enough sense to forget about this project.
#4
Posted 02 February 2018 - 08:30 PM
You could spend a lot of time with a mill set up, or hanging it off the side of a drill press with an elaborate clamping arrangement or just going for it with some large vise grips and a center punch to start the hole. I assume the 3/32 hole will be threaded for some sort of mounting screw...?
#5
Posted 02 February 2018 - 08:56 PM
You want to cross drill the shaft for a pin I'm guessing....
This installs in your drill press and can be found for $5-10 dollars.....Center drill first,finish with the correct drill.
#6
Posted 02 February 2018 - 09:35 PM
To drill the center of the end of the shaft you'll need to take the motor apart and then find someone with a lathe who'll get the hole in the center.... don't try it in a drill press.
it's not as simple as you think. The end can be on center but the "axle" can be wobbling.
- S.O. Watt, chaparrAL and NSwanberg like this
Click HERE to contact Sonic Products. The messenger feature on my Slotblog account has been disabled.
#7
Posted 02 February 2018 - 09:51 PM
Have your friend with the lathe turn a piece with the hole size you want to drill, and another hole half way through the size of the motor shaft. The fixture will only be about 1.5" long.
- munter and chaparrAL like this
#8
Posted 02 February 2018 - 09:52 PM
I had originally planned on grinding this motors shaft down to 3/32. After speaking with Bill Bugenis I realized the shaft on this motor is not hardened steel and is too soft for what I envisioned.
I would like to reduce the instances and duration of time I touch donuts, hubs and set screws during the assembly process.
The method I use to mount donuts requires a hub to be mounted to an axle during the gluing process. I'd like to leave the tire on the axle and just slide it into this motors shaft for trimming and the grind.
#9
Posted 02 February 2018 - 10:03 PM
My tire machine has a similar motor. It uses an adapter like the one I described , a set screw holds it to the motor shaft and the other end is drilled for a 3/32 axel also held in with a set screw.
- Brinkley47 likes this
#10
Posted 02 February 2018 - 10:04 PM
Would a 1/2"ID sleeve about 6" long with a 2"long x 1/2" OD dowel inserted on one end with 2, 3/32" bearings on the center line be an appropriate jig of sorts to find center and be parallel to the motor shaft?
#11
Posted 02 February 2018 - 10:04 PM
You would be better off driving the axle as a jack shaft.
- S.O. Watt and garyvmachines like this
"If you have integrity, nothing else matters, and if you do not have integrity, nothing else matters."
Robert Mueller, special counsel (2013)
"... because people have got to know whether or not their president is a crook."
Richard M .Nixon, Nov 17, 1973
"Fool me once, same on... shame on you. Fool me... you can't get fooled again."
George W. Bush
#12
Posted 02 February 2018 - 10:08 PM
#13
Posted 02 February 2018 - 10:14 PM
Any run out and play in the motor shaft will be amplified with the axle extending off it.
- triggerman likes this
"If you have integrity, nothing else matters, and if you do not have integrity, nothing else matters."
Robert Mueller, special counsel (2013)
"... because people have got to know whether or not their president is a crook."
Richard M .Nixon, Nov 17, 1973
"Fool me once, same on... shame on you. Fool me... you can't get fooled again."
George W. Bush
#14
Posted 02 February 2018 - 10:25 PM
#15
Posted 02 February 2018 - 11:26 PM
OHHHH!.....Wrong center.
If you want find center on the cheap,turn on the motor on and hold sandpaper firmly against the end of the shaft,concentric rings will show center......Like tree rings.....Then what?.....
I would cut the shaft short as possible,install sleeve on shaft with 1/2 x 3/32,install axle stub into sleeve with a screw.....you can support other side of axle stub or not.
#16
Posted 03 February 2018 - 12:06 AM
You'd be better off to cut the shaft on the motor as short as possible and then machining a precision cylindrical adaptor with the shaft OD reamed on one end and a reamed 3/32 hole on the other end with set screws holding everything together. Like Billy Watson said. I made one very similar using a Harbor Freight motor and it works great. Keep everything as short as possible as even a very small amount of run out will be exaggerated the farther the axle is away from the motor bearing
- havlicek and Samiam like this
#18
Posted 03 February 2018 - 07:25 AM
Billy, your tire machine is metric. It started as one sold by American Edelstaal, who also sold the Unimat lathe. I believe both were made in Austria. The cross-feed & the twin steel rod ways are the same as on the lathe.
- S.O. Watt likes this
I intend to live forever! So far, so good.
#19
Posted 03 February 2018 - 10:12 AM
You'd be better off to cut the shaft on the motor as short as possible and then machining a precision cylindrical adaptor with the shaft OD reamed on one end and a reamed 3/32 hole on the other end with set screws holding everything together. Like Billy Watson said. I made one very similar using a Harbor Freight motor and it works great. Keep everything as short as possible as even a very small amount of run out will be exaggerated the farther the axle is away from the motor bearing
Ab-so-freakin'-lootely what Bryan said. Even if you had a lathe capable of machining the end of the shaft accurately, and could thread the hole, it would be waaaay easier and cheaper to just cut the shaft and make an adapter on that lathe.
#20
Posted 03 February 2018 - 07:46 PM
If some one made a tire machine like this today, I believe it would sell.
I got this one in 1965 and has turned thousands of tires, and as you can see from the rubber shavings, it is still doing its job.
#21
Posted 03 February 2018 - 08:17 PM
What cuts the rubber on it?
Mike Swiss
Inventor of the Low CG guide flag 4/20/18
IRRA® Components Committee Chairman
Five-time USRA National Champion (two G7, one G27, two G7 Senior)
Two-time G7 World Champion (1988, 1990), eight G7 main appearances
Eight-time G7 King track single lap world record holder
17B West Ogden Ave., Westmont, IL 60559, (708) 203-8003, mikeswiss86@hotmail.com (also my PayPal address)
Note: Send all USPS packages and mail to: 692 Citadel Drive, Westmont, Illinois 60559
#22
Posted 03 February 2018 - 08:31 PM
If some one made a tire machine like this today, I believe it would sell.
Some of the old slot car mags used to advertise this machine for about $50. Today it would cost much more. I think the original machine used a #11 X-acto blade to cut down German Graupner airplane tires for slot car use.
I intend to live forever! So far, so good.
#23
Posted 03 February 2018 - 08:52 PM
I thought it used a blade.
How well does that work with foam?
Is the finished product good enough to take a few laps and go win a race with it?
Mike Swiss
Inventor of the Low CG guide flag 4/20/18
IRRA® Components Committee Chairman
Five-time USRA National Champion (two G7, one G27, two G7 Senior)
Two-time G7 World Champion (1988, 1990), eight G7 main appearances
Eight-time G7 King track single lap world record holder
17B West Ogden Ave., Westmont, IL 60559, (708) 203-8003, mikeswiss86@hotmail.com (also my PayPal address)
Note: Send all USPS packages and mail to: 692 Citadel Drive, Westmont, Illinois 60559
#24
Posted 04 February 2018 - 08:35 AM
I Don't use a blade anymore, instead I glue 60 grit on the cross feed to make the rough cut, then 120 grit on a block by hand then to 320 to finish,
The tires are good enough to race, even though I don't win, they know I am there.
- Samiam likes this
#25
Posted 05 February 2018 - 09:27 AM
I really think the adapter is the way to go.Especially since you may want to do other axle sizes down the line.There's really no point in pigeon holing yourself into one size from the start ;-)