A "Concept" chassis for 4.5" IRRA™ stocker, working out plates & placement & stuf.
Last week I posted a pic on my FB page showing my basic layout for this sled, lying on top of a sketchpad with the components & some notes and dimensions written down. Evil tonyp snarked: "Real builders do it in their heads." And, ohhGod, I bought it. Big mistake. Built myself right into a corner, I did, overthinking and overclevering all over.
Look here:
So, starting with the nice supple Danse Fambeaux center section and the "Forward Flex" rigid rear out to front of motor, I hung a wire shaker perimeter to attach the forward pintubes to. Then, independent shaker pans go inside that. The inner-pan upstop is the rear anchor tube for the perimeter, and then there's a little tab on each pan for a downstop that bears on the rear plates - but also the rear shaker-pintube tubes solder to those tabs and also bear down on the perimeter - the idea is to transfer all the down impulses of the body to that wire, but in four stages: pintube shakers to inner pans to perimeter to center section. So everything locks in down impulses, but any up pull will unwind sequentially.
There's also some sidey-sidey and fore&aft shake in there. The plan was, .006" vertical motion thru three elements, .015" horizontal in perimeter & .030" in pans.
Here's a view of the whole blamed mess back aft. I swear I sat for an hour, staring dully at little bits of brass, stacking 'em & moving 'em around, trying to think -
- and all because tonyp hexed me. Ohhh I don't NEED notes, I can build it with my BRAIN...yah, right.
Like all those times before, it's the typical Duffy single-sprung double-bale axle hanger. This tangle of wire has resulted in only one catastrophic failure in two years of brutal racing, and that one soldered back in thirty seconds. I'm one of those who believes the un-wired mount is quicker and easier to repair, and the experience so far seems to support my idea that making multiple torsion points along the mount tends to forgive hard impacts to some extent.
I'll test this sled out this weekend, and if all goes well I can then some more and mull over how to make the damn next three easier. Stay tuned.
Duffy