With the motor assembled it got another good ZAP. The Big Dog zapper also got a pair of cool thumb screws to adjust the pole pieces. No more messing around with an allen wrench:
Running the motor on the power supply the revs sounded uneven. When I applied pressure pushing the brush harder against the comm the revs definitely increased. The little Pittman 196 brush spring wasn't up the job so I tried one of these Simco torsion springs:
That worked better but the motors revs still increase with more pressure on the brushes. Next I used the strongest RAM 850 spring from their hop up kit:
The small Pittman spring was still needed to align the little T-shaped plungers and the big RAM spring was shortened a bit and slipped over them for a double spring arrangement. Talk about a pain to install. But that did the trick. :
Finished up the motors weight increased only .15 oz...........
..........and it still weighs an ounce less than a RAM 850:
I'm a sucker for the older "non-can" style motors and I think this thing looks really cool :
Since I took these pictures I pulled the motor apart again (including the brushes and springs ) to modify the brush plate and the heads of the screws holding the motor together. This allowed me to rotate that doohickey for more timing. I also had to file the corner off the doohickey because it was now hanging down below the bottom of the motor.
The motor is ready to go in a car.