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Arm winding #1

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#1851 havlicek

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Posted 22 August 2010 - 11:54 AM

Hi Ernie,

Would a 5-pole arm put out more torque/power than a 3 pole due to having more wire?


I honestly wouldn't have any idea, and since no electrical engineers with a qualified specialty in motor design and theorey hang out here that I know of, the best you can get is knowledge from experience and I've never run these kinds of motors. I would expect these to be smooth and torquey but with less RPMs and that seems to be what the guys who have run them say. Of course, the big downside is these are very heavy as well as large. That means they not only have to push more weight, but that there's no way to achieve a low COG so the handling thing will be a relative mess. As with some other things involving vintage slot cars, the appeal here has nothing at all to do with actual performance...it's more about the historical significance and "charm". :)

-john
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#1852 chaparrAL

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Posted 22 August 2010 - 04:39 PM

John I think there are people out there who refurbish wiper motors for vintage cars, converting to 12V in many cases. Yours would be very fast! :laugh2:
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#1853 havlicek

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Posted 22 August 2010 - 04:51 PM

...only if they actually worked Al :rolleyes: :laugh2:

-john
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#1854 Prof. Fate

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Posted 23 August 2010 - 11:38 AM

Hi

I had a lot of fun with 5 pole and 7 pole winds, but they never made the horsepower as the 3 poles. I found the "smooth" part to be overrated as well.

Your mileage may vary!

Fate
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#1855 havlicek

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Posted 23 August 2010 - 02:27 PM

Well here's a kick in the teeth. I hadn't tested Don's 7-pole since before tieing, epoxying and cutting the com so I figured I should check it before wrapping it up. Now I have two dead poles and can only guess that when I tied it, I must have stressed the com connections. So all this effort has been for a complete and utter failure. :angry: I'm not a happy camper.

-john
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#1856 Horsepower

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Posted 23 August 2010 - 03:35 PM

Hi

Oh........comon, John, you KNOW you really actually had fun!
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#1857 Jairus

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Posted 23 August 2010 - 04:14 PM

Yeah, that totally sucks. Sorry...

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#1858 Jeff Buyer

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Posted 23 August 2010 - 04:17 PM

Well here's a kick in the teeth. I hadn't tested Don's 7-pole since before tieing, epoxying and cutting the com so I figured I should check it before wrapping it up. Now I have two dead poles and can only guess that when I tied it, I must have stressed the com connections. So all this effort has been for a complete and utter failure. :angry: I'm not a happy camper.

-john


Sorry to hear that, John. I can send you a replacement arm if you want to try again. Just let me know if it was a 3/32nd shaft or 1/8th.
5/17/53-4/17/23
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#1859 havlicek

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Posted 23 August 2010 - 06:11 PM

Hi Jeff,

Thanks for the offer and it's guys like yourself (and many others) that have made my journey back in time to do rewinding so enjoyable. I'm going to stick with 3 pole arms for a while until I get crazy enough again to retry, so I won't need the replacement. I'm glad I at least have a feel for what's involved as I had never done any 5 or 7 pole arms...either "back then" or recently. Much appreciated :)

-john


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#1860 Afterburner Boyz

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Posted 23 August 2010 - 07:11 PM

Hi John,
Just remember that when you start winding these types of arms you have to always remember to be happy now because things are only gonna get worse! What a bummer. Keep your chin up.



Andrew
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#1861 havlicek

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Posted 23 August 2010 - 08:45 PM

Hey Andrew...I know what you mean. It was great getting to see you again this past weekend and getting to meet "The Afterburner Boyz" to boot! :)

-john
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#1862 havlicek

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Posted 27 August 2010 - 12:47 PM

I finished-off some arms...back to 3-poles...ahhhhhh!:)

A Mabuchi for a Classic 36D, #30awg to keep things from going "Chernobyl". Runs really nicely with the stock setup.
Posted Image

Then (and speaking of Chernobyl), a pair of #24s for Jairus. The one on the left used to be a Mura G20 arm and got more turns because of the shorter stack, the one on the right with the Kirkwood com has a stack I assembled from old Mura arms and got fewer turns. The G20 arm has the stock advance which is pretty hefty looking, the longer stack one I kept the advance down to more reasonable levels...at least as reasonable as a #24 can be :unsure: Both were wound with Belden wire someone gave me, coms are brazed (jeweler's silver).
Posted Image

This all reminds me, I've been lucky stripping old Mura G20 and 15 arms as well as tweaking the balancing afterwards and have it work out fine. If anyone has a bunch of these, I can use them.

-john
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#1863 Jairus

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Posted 27 August 2010 - 01:10 PM

Mine! :)

(two?)

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#1864 havlicek

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Posted 27 August 2010 - 02:38 PM

Hi Jairus,

Both arms are likely to perform very differently even though both are #24 winds. Try them and use whichever one works best for your setup. I also wasn't sure if the one arm's com end shaft was long enough for the com cooler.

-john


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#1865 slotbaker

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Posted 27 August 2010 - 05:32 PM

Very nice. :)

Love the 36D.

There can't be too much material left either side of the balance hole on that arm on the left.
I did a 26D with a balance hole a bit like that and bits of the lam escaped. Still runs great, just a bit rougher. Think I might plug the hole and gap with resin to add a smidge of weight.
Posted Image

Steve King


#1866 havlicek

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Posted 27 August 2010 - 07:44 PM

Hi Steve and thanks :)

There can't be too much material left either side of the balance hole on that arm on the left.


That's almost all the factory balancing and they usually hold up fine since they're very well centered. It's also an older Mura with the thick web...it should be fine. I've had success lately stripping factory-epoxied arms and the balancing has so far only needed to be very lightly touched-up after rewinding. That's why I mentioned above that if anyone out there (track owners?) has a bunch of old Mura 20s and 15s lying around, I'd be happy to take 'em!

-john
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#1867 Afterburner Boyz

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Posted 27 August 2010 - 08:34 PM

Hi John,
I know someone who might have some old mura 15 & 20 arms. I'm in PA now, I'll give them a call on Monday.


Andrew
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#1868 Bill from NH

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Posted 27 August 2010 - 08:36 PM

John, here's a question for you. Have you ever put a blank stack on your balancer to determine which pole might be the heaviest? I was reading an old Doug Henline rewinding article & in it he said he did it to determine which pole to wind first. :)
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#1869 Alchemist

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Posted 27 August 2010 - 11:48 PM

I was reading an old Doug Henline rewinding article & in it he said he did it to determine which pole to wind first.


Interesting?!! Does it make a difference which pole you start the windings?

Thank you.

Ernie
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#1870 havlicek

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Posted 28 August 2010 - 06:35 AM

I know someone who might have some old mura 15 & 20 arms. I'm in PA now, I'll give them a call on Monday.


Thank you Andrew! I've seen where people have a drawer full of the things and hope I can get them before they go to the recycling center :D

John, here's a question for you. Have you ever put a blank stack on your balancer to determine which pole might be the heaviest? I was reading an old Doug Henline rewinding article & in it he said he did it to determine which pole to wind first. :)


Interesting?!! Does it make a difference which pole you start the windings?


Hi Bill (and Ernie), great question and thanks for proving to me that I'm not the only one who thinks about stuff like this... :) yes. What I've found is that, if the shaft is straight, the arm blank will basically read to be in balance. This dovetails perfectly with what Rick (RGEO) told me a while back that much "imbalance" is really related to the shaft and also makes sense. The lams are stamped from metal of a uniform thickness and assembled randomely to form the stack. It would be surprising to find that the stack alone had an inherent imbalance. Take a stack and install it on a shaft that is slightly "out" though and bingo..."imbalance". When people tell me stuff about winding, I never just accept it...I try and test it to either prove or disprove it for myself and Rick's excellent tip about balance has been seemingly proven to me time after time (that Rick knows his stuff!). It also doesn't matter what type of shaft is on there. Neither drill blanks or so-called "soft" shafts are necessarily straight, and either can be bent (also, either can be very straight and round). It's just that it's more difficult to bend drill blanks. It's also true that winding is imperfect and can cause imbalance and even epoxy, to a lesser extent can. Having said that, in the end it doesn't matter where the imbalance comes from, it's important to at least try and do something about it...hence my crude static balancing.

So back to your question Bill, if you look at an arm that has a lot of wire on it, the last pole wound can overlap the first pole a bit and even the way you attach the wire to the com tabs can be slightly "heavier" at the first/last tab (I try and avoid that even though the weight is teensy-weensy). That extra wire can mean a bit more weight (as well as more resistance on that pole, but that's another thing altogether), so it can help to offset that by not finishing on the "heavy" pole. So I often mark the heavy pole with a Sharpie beforehand. I also go through arms that I'm stripping after they're cleaned-up as well as new ones to look for bad shafts, or at least shafts that are bad enough to cause significant problems. I also got a small arbor press a while back to use instead of "C" clamps or a vise for installing shafts...cheap and MUCH more precise, making shaft-swapping a predictable job. I also keep a bunch of drill blanks on hand and even some .078" piano wire that's pretty straight and round for some Mabuchi jobs. Fighting an out-of-true shaft or even trying to straighten one out is tedious as heck. Of course, I would think none of this is a big concern for motor manufacturers. They use good quality stock and have nailed down a sequence of steps for building arms that's efficient and also takes some of the human-error out of the equation.
Sorry for the long-winded reply. :blush:

-john
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#1871 Alchemist

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Posted 28 August 2010 - 03:54 PM

I prefer "long winded replies"!!! LOL!!! I appreciate the education. I'm learning so much from this thread.

Thanks again John!!

Ernie
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#1872 Bill from NH

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Posted 28 August 2010 - 06:35 PM

I prefer "long winded replies"!!! LOL!!! I appreciate the education. I'm learning so much from this thread.


Ernie, are you learning enough to be able to wind your own arms? :) :)
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#1873 havlicek

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Posted 30 August 2010 - 07:18 AM

I can't speak for Ernie Bill, but I am! :) Wax on...wax off ;)

-john
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#1874 havlicek

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Posted 03 September 2010 - 09:44 AM

I had one more of Bill Bugenis' slick arm blanks left...a short stack, and I figured it would be nice to do a build around it. Since it was about the same length as a TSR arm and since the TSR motors have such spiffy magnets, I did a stout #26 wind. Bill's arms sure are a pleasure to work with, no fuss no muss and the wire pretty much winds itself (well...sorta anyway :) ). The arm came out really nice, so many thanks to Mr. Bugenis for his excellent arm:

Posted Image

Next it was time to turn my attention to the actual setup. I had a few burned-up TSR motors here, so I picked the one that had the least damage and took it apart to clean it up. After removing the solder, uninstalling the magnets and cleaning and polishing the can, I cut the can down as short as I could without cutting the magnets and still leaving room for the new endbell. Then I opened up the can for better airflow, figuiring that #26 was going to need to breathe a whole lot better than the stock arm.

Last, I took apart a Mura endbell and started whittling it down until it was a nice slip-fit for the shortened TSR can. I trimmed the brush hardware/bussbars some, drilled the can for endbell fixing screws, cleaned-up and realigned the brush hardware and assembled the whole thing and I got this:


Posted Image

Everything fitted right up nicely and it runs wonderfully, about what I would expect such a hot arm to run like...go figure! :) This was a fun project and the result is a motor that could easily go anglewinder (or even full sidewinder) in a 1/32 car. Of course, such a small and light motor would also be right at home in a very light perimeter frame with a wing body to help keep it on the track.

-john
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#1875 don.siegel

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Posted 03 September 2010 - 10:05 AM

Beautiful job John - I can just see one of those in a Dennis Samson 1/32 sidewinder bomb...

Don





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